CASUN | The New Engine of Smart Handling, Powering an Efficient Future

CASUN  | The New Engine of Smart Handling, Powering an Efficient Future

A new energy power battery factory - PACK flexible production line

This PACK flexible production line operates in a diverse production environment, covering complex processes such as full-line assembly, testing, and component delivery. These intricate workflows require efficient material flow between different areas while maintaining the stability and continuity of the production line, imposing higher demands on the system's flexibility and automation levels.  CASUN Intelligent Robotics provides an innovative smart logistics solution for this project, enabling intelligent material scheduling and precise handling to enhance overall production line efficiency. This solution ensures the PACK flexible production line maintains high adaptability and a stable production rhythm in the face of rapidly changing market demands.

• The entire production line covers multiple work zones, and AGVs/AMRs need to perform tasks simultaneously on the assembly line, testing line, and component delivery line, with complex diversion and convergence points along the routes.  

• In complex project workflows, the CRMS system is required to achieve efficient and stable signal interfacing and control with the client’s system to ensure precise execution and coordinated operation at every stage.  

• AGVs/AMRs need to precisely dock at various stations, such as automatic tightening stations, airtightness testing stations, and manual workstations, ensuring accurate stopping and efficient operation at each station while meeting the process cycle requirements of different workstations.

 CASUN Intelligent Robotics has designed and implemented a highly flexible smart logistics solution tailored to the complex demands of the PACK flexible production line project:

• Circular Operation and Automatic Docking: AGVs/AMRs operate in a circular loop mode, with assembly and testing areas functioning independently. This ensures that each AGV/AMR can efficiently transition between different workstations. By integrating with the client’s system, the CRMS system is capable of receiving and processing instructions from various workstations, achieving precise material handling and docking.

• Automatic Release and Signal Control: AGVs/AMRs seamlessly interface with automated stations such as tightening stations and airtightness testing stations. The automatic release function ensures that AGVs/AMRs promptly leave the station upon task completion, minimizing idle time. Additionally, the CRMS system employs landmark control and light curtain shielding to ensure safety and stability during automatic tightening operations.

• Flexible Scheduling and Traffic Management: When multiple AGVs/AMRs operate collaboratively,  CASUN’s dispatch system facilitates flexible vehicle scheduling and management. This effectively prevents congestion and delays at intersections, ensuring each AGV/AMR arrives at the designated workstation on time.

• Efficient Response and Accurate Control:The CRMS system has a response time of less than 150ms, ensuring an efficient production pace. Additionally, the AGV/AMR can achieve precise docking in complex production environments through QR code guidance and landmark positioning technology.

• Strong System Integration Capability:The CRMS system from CASUN Intelligent seamlessly integrates with the customer's PACK flexible production line systems and various automation stations and testing equipment systems, ensuring rapid transmission and execution of information, thereby enhancing the overall stability and coordination of the production line.

• Charging and Energy Consumption Management:The AGV/AMR adopts a ground charging method, with a rational layout of charging stations, ensuring that there are no power failures or disruptions during the busy production process, which guarantees the efficient operation of the entire line.

• Streamlined Data Flow Across Production Lines:The complete coverage of the entire process allows companies to provide a comprehensive smart logistics solution, achieving efficient, intelligent, and seamless connections in the production process. It can capture and monitor real-time data during production, including material transport status, equipment operating status, and production progress. Through data analysis and monitoring, potential issues and anomalies in the production process can be promptly identified, improving the controllability and stability of the production line.