CASUN | Decode intelligent core, ignite logistics efficiency engine!

Decode Intelligent Core, Ignite Logistics Efficiency Engine!

Amidst the global wave of intelligent transformation, the logistics industry is undergoing unprecedented changes.  Innovative technologies centered on automation and intelligence are reshaping the efficiency and resilience of the industrial chain, propelling production and logistics towards a more efficient and greener future.  As a crucial link in global manufacturing and supply chains, China is continuously unleashing the growth potential of smart logistics through technological leadership and scale advantages.  With outstanding technical R&D capabilities and rich industry experience, CASUN Intelligent Robotics customizes intelligent handling and logistics solutions for clients across various sectors.  We are not only a pivotal force in the development of China's smart logistics but also demonstrate the formidable strength of "Intelligent Manufacturing in China" with a global perspective!

01: Project Background

The PACK flexible production line of this project is located in a diverse production environment, covering complex process links such as whole-line assembly, testing, and parts distribution. In the face of these complex processes, it is necessary to achieve efficient flow of materials between different areas and maintain the stability and continuity of the production line, which puts higher requirements on the flexibility and automation level of the production system. CASUN Intelligent Robot provides an innovative smart logistics solution for this project, realizing intelligent scheduling and precise handling of materials, and improving the overall efficiency of the production line. At the same time, this solution ensures that the project's PACK flexible production line always has a high degree of adaptability and a stable production rhythm in the rapidly changing market demand.

02: Project Difficulty

• High requirements for logistics efficiency and precision: AGV must meet the requirements of accurately completing logistics handling tasks between multiple stations within a 208-second cycle, and the stopping accuracy must be controlled within ±10mm, while having the ability to respond quickly.

• Multiple environmental challenges: Ambient temperature, humidity, and ground slope must be compatible, and the AGV must operate under anti-static ground conditions to ensure no abnormal sliding, no electromagnetic interference, and ensure stability and safety.

• System integration and docking: The project needs to achieve seamless docking between the AGV central control system and the customer's MES system, complete signal interaction within the production cycle, including release signals, equipment arrival feedback, etc., and realize flexible scheduling of the entire line.

03: Project Alternatives

In response to the complex needs of the automated production line of this project, CASUN Intelligent Robot has designed and deployed a highly flexible integrated intelligent logistics solution: 

• Equipment selection and deployment: The backpack mobile robot adopts QR code navigation, supports multi-directional movement such as forward, backward, and rotation in place; equipped with high-performance lithium batteries, automatic charging, to ensure the efficient operation of AGV.

• Operation process optimization: AGV realizes multi-station docking according to instructions; automatically cooperates with manual and automatic stations to quickly complete material assembly and testing; intelligent control of the charging area, AGV automatically applies for charging when the power is lower than the threshold, ensuring 24-hour uninterrupted operation.

• Dispatching system and MES docking: Dynamic traffic control is realized through the self-developed CRMS intelligent control system to avoid AGV path conflicts; real-time task allocation, precise control of AGV to reach the designated station; warehouse location management and MES signal docking, the degree of automation is further improved.

04: Project Advantages

• Leading efficiency: The single handling rhythm fully matches the production demand, and dozens of AGVs work together to maximize the handling efficiency and fully meet the logistics needs of high-speed production lines;

• Intelligent scheduling: The CRMS system realizes dynamic path planning and traffic control, reduces congestion and waiting time, and improves the overall efficiency of the system by 30%

• High stability and adaptability: The system is compatible with different temperature and humidity, ground slope and flatness conditions, and its stability is better than the industry standard; at the same time, the equipment design life exceeds 80,000 hours to ensure long-term and efficient operation;

• Cost optimization: The automatic charging design reduces manual intervention, and the modular design of accessories reduces equipment maintenance costs; the entire system helps enterprises reduce costs and increase efficiency in logistics, and the investment return cycle is further shortened.