Focus on AGV industry for 18 years
Focus on AGV industry for 18 years
This overseas project involves a highly complex production environment, where the smart logistics system needs to cover multiple key processes such as engine assembly, hot testing, and warehousing. In the face of diverse production demands, the system must ensure efficient material flow between different areas to maintain the stability and continuity of the production line. This places higher demands on the flexibility, intelligence, and real-time responsiveness of the production system.
JiaShun Intelligent Robotics provides an innovative smart logistics solution to help the client continuously enhance its international competitiveness. Through intelligent scheduling and precise handling, the solution improves the overall efficiency of the production line. At the same time, the solution ensures that the AGV system is capable of adapting to rapidly changing market demands, maintaining an excellent ability to respond and a stable production rhythm, enabling the company to maintain a leading position in the competition.
The system must maintain stable operations across different shifts, particularly during night shifts, where issues such as insufficient lighting and increased operational complexity need to be addressed.
AGVs/AMRs must be able to flexibly coordinate across multiple workstations, ensuring timely material delivery and preventing production line stoppages due to delays in operations.
The system should ensure smooth integration between AGVs/AMRs, manual forklifts, temporary storage areas, and warehouses. This will minimize material losses or operational errors caused by poor docking and integration.
To meet the diverse demands of the PACK flexible production line for this overseas project, JiaShun Intelligent Robotics designed and implemented a highly flexible smart logistics solution:
Modular Workstation Integration: By integrating with the automation systems of each workstation, the AGV/AMR can flexibly switch tasks based on the production schedule. Each workstation is equipped with intelligent interfaces for quick response, allowing the AGV/AMR to automatically select the next target after completing a task, improving operational efficiency.
Collaborative Operation and Traffic Management: When multiple AGVs/AMRs are operating simultaneously, the system uses intelligent traffic management algorithms to dynamically adjust the operating paths of each AGV/AMR, avoiding cross-interference and ensuring efficient operation. This mechanism reduces the risk of production bottlenecks and enhances overall production capacity.
Data-Driven Production Optimization: By deeply analyzing the operating data of the AGVs/AMRs, the system can identify potential areas for efficiency improvement and automatically generate optimization suggestions. This data-driven approach ensures continuous improvement of the production process and helps quickly respond to market changes.
The system is capable of adapting to different production environments and fluctuating demands. Through the intelligent scheduling system and modular workstation integration, AGVs/AMRs can quickly switch between various production modes to meet short-term production plans or urgent orders, ensuring the enterprise remains agile and responsive in a competitive market.
With optimized material handling paths and real-time scheduling, the operational efficiency of AGVs/AMRs on the production line is significantly improved. The system ensures seamless material flow, reducing waiting and idle time, thus increasing the overall throughput of the production line. The efficiency and accuracy of each AGV/AMR are effectively enhanced, supporting higher production targets.
The solution is designed with comprehensive human-machine safety measures, including laser sensors, collision warning systems, and automatic shutdown functions. These features not only prevent accidents but also reduce the risk of equipment damage, ensuring the safety and stability of the production environment. Furthermore, the stability and reliability of the AGVs/AMRs lower maintenance needs and reduce operational costs.
Lower the investment in fixed equipment, create a flexible production line, and improve scheduling flexibility; increase the yield rate and accuracy.
Achieve intelligent in-house logistics by optimizing warehouse locations, paths, and task assignments, and implementing full-process information management.
Accurately collect data on material efficiency, frequency, utilization, etc., and use the analysis to improve processes and enhance efficiency.
