Focus on AGV industry for 18 years
Focus on AGV industry for 18 years
(1).webp "New Energy Industries-Energy storage battery PACK workshop")
The PACK flexible production line of this project is located in a diverse production environment, covering complex process links such as whole-line assembly, testing, and parts distribution. In the face of these complex processes, it is necessary to achieve efficient flow of materials between different areas and maintain the stability and continuity of the production line, which puts higher requirements on the flexibility and automation level of the production system. CASUN Intelligent Robot provides an innovative smart logistics solution for this project, realizing intelligent scheduling and precise handling of materials, and improving the overall efficiency of the production line. At the same time, this solution ensures that the project's PACK flexible production line always has a high degree of adaptability and a stable production rhythm in the rapidly changing market demand.
AGV must meet the requirements of accurately completing logistics handling tasks between multiple stations within a 208-second cycle, and the stopping accuracy must be controlled within ±10mm, while having the ability to respond quickly.
Ambient temperature, humidity, and ground slope must be compatible, and the AGV must operate under anti-static ground conditions to ensure no abnormal sliding, no electromagnetic interference, and ensure stability and safety.
The project needs to achieve seamless docking between the AGV central control system and the customer's MES system, complete signal interaction within the production cycle, including release signals, equipment arrival feedback, etc., and realize flexible scheduling of the entire line.
In response to the complex needs of the automated production line of this project, CASUN Intelligent Robot has designed and deployed a highly flexible integrated intelligent logistics solution:
◆ Equipment selection and deployment: The backpack mobile robot adopts QR code navigation, supports multi-directional movement such as forward, backward, and rotation in place; equipped with high-performance lithium batteries, automatic charging, to ensure the efficient operation of AGV.
◆ Operation process optimization: AGV realizes multi-station docking according to instructions; automatically cooperates with manual and automatic stations to quickly complete material assembly and testing; intelligent control of the charging area, AGV automatically applies for charging when the power is lower than the threshold, ensuring 24-hour uninterrupted operation.
◆ Dispatching system and MES docking: Dynamic traffic control is realized through the self-developed CRMS intelligent control system to avoid AGV path conflicts; real-time task allocation, precise control of AGV to reach the designated station; warehouse location management and MES signal docking, the degree of automation is further improved.
The single handling rhythm fully matches the production demand, and dozens of AGVs work together to maximize the handling efficiency and fully meet the logistics needs of high-speed production lines;
The CRMS system realizes dynamic path planning and traffic control, reduces congestion and waiting time, and improves the overall efficiency of the system by 30%
The system is compatible with different temperature and humidity, ground slope and flatness conditions, and its stability is better than the industry standard; at the same time, the equipment design life exceeds 80,000 hours to ensure long-term and efficient operation;
The automatic charging design reduces manual intervention, and the modular design of accessories reduces equipment maintenance costs; the entire system helps enterprises reduce costs and increase efficiency in logistics, and the investment return cycle is further shortened.
.webp "Project Benefits")
Lower fixed equipment investment costs, create flexible production lines, and enhance scheduling flexibility.
Improve yield rates and accuracy, reducing material damage during handling processes, with the non-conformance rate decreased by 90%.
Enhance transportation positioning accuracy, increasing transportation accuracy to 99%, meeting peak production demands across the entire line.
Achieve intelligent logistics within the facility, optimizing storage locations, paths, and task assignments, while fully digitizing the entire process.
