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Auto Parts + Yanfeng Johnson + Ningbo Yanfeng Johnson Seat Assembly Workshp AGV Project

Project Background

1. The AGV project of Ningbo Yanfeng Johnson Seat Assembly Workshop is mainly used in the car seat assembly workshop; using the automatic transfer of AGV, the seat materials are sent to each operation assembly line station in turn and assembled manually.

2. Summary of the difficulties for the project: The main difficulty in transportation of this project is that the rhythm of delivery is required to be fast, but the timeliness is very strict, and the rhythm between stations is inconsistent, which will affect the overall production rhythm and affect the overall production capacity.

3. Functions and benefits from the use of CASUN AGV: With the use of CASUN AGV, the traditional manual transportation method is replaced. The table-set distribution method reduces the error rate of personnel assembly.


Project Characteristics

Project Characteristics
1. The frequency of personnel distribution is high

In order to ensure the production efficiency of the production line, personnel need to carry out uninterrupted material distribution, but the distribution distance is long, the intensity is high, and the personnel labor intensity is high.


2. Low space utilization

The timeliness of personnel distribution is poor. In order to ensure production efficiency, there are many materials cached on the side of the production line, which occupies a large area and has a very low space utilization rate.


3. The error rate for assembly is high

During the assembly process of the production line personnel, there will be the phenomenon of wrong assembly and missing assembly. After the AGV table-type distribution is adopted, such phenomena can be avoided.


4. The material storage area is cluttered

There are many types of materials, fast consumption, and disorderly storage of materials. It takes a lot of time to find materials and count them. After using AGV, they are divided by type on both sides of the AGV running channel.


Project Background

Project Alternatives

1. There are 28 magnetic stripe navigation latent traction AGVs and 1 set of AGV systems for this project.

2. The AGV stops at all stations in turn, and personally replenish materials.

3. Autonomous traffic control ability to ensure safe operation.


Project Advantages

Material data management
Material data management

Under the production management list of the trolley, the production demonstration is carried out according to the bar code system, and the material data is bound to the information of the product to realize dataization.

Reasonable layout and high space
Reasonable layout and high space

The regional collection and distribution area allocates different materials in sequence, which is convenient for personnel to load materials, as well as to facilitate personnel to replenish and sort materials.

The application is flexible and changeable
The application is flexible and changeable

For products, as long as the types of AGs that realize the stopping point are added, the current layout can be upgraded and surface stations can be added.

Project Benefits

Project Benefits

Reduce the workload of personnel
Reduce the workload of personnel

Reduce material distribution personnel perfectly, while personnel work at hand, reducing labor intensity.

The production efficiency is improved
The production efficiency is improved

The personnel are in the surrounding industry, which reduces the labor intensity and improves the production efficiency.

The degree of intelligence is improved
The degree of intelligence is improved

The seamless connection between each process through AGV improves the intelligence of the factory.

High space utilization
High space utilization

Utilize smaller space to realize complete functions and high utilization rate.

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